Contributor Analysis

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Contributor Analysis

A report can be generated when running a Simulation to show the Contributor Analysis iconContributors that affect the model at measuring location. This output summarizes all the tolerances associated with the model and their affect to each measurements in terms of percentage. The analysis is based on the principle where each tolerance is varied to its different levels, one at a time, while holding all other tolerances at their nominal values.  A detailed description of each of the output parameters in the report is outlined below.The  Contributors Analysis calculation takes into account the distribution type for tolerances and for hole-pin float.

 

The Contributors can be show in the list by Tolerance or by their Feature.

Per Tolerance: If a tolerance has more than one feature used, Per Tolerance will combine all Features into one Contributor and calculates the RSS (Root Sum Square) results of all contributors in the list.

Per Feature: Will display all features used in the GD&T separately. Each feature will have a GeoFactor and 6-Sigma value.

 

See Also

High-Low-Median Contributor Analysis Analysis and Synthesis

Calculation Schematic

 

 

 

Contributor Example graph

Holds all input variations at nominal and then deviates one contributor at a time to determine measured effects.

For each contributor, the two states that effect the measurement minimally and maximally are extracted from the set.

Once each individual contribution is known, a total amount of variation can be calculated for the measurement.

At last, when the total is known, the individual contributions are compared proportionally to the total variation in order to calculate the contribution percentage on the measurement for each contributor.

 

 

Table view

Histogram View

 

Sensitivity_results

sens hist view


Contributor Analysis commands and features

Measure: Displays the measurement name from the model.

Index: The index number lists each contributor starting from 1. This can be changed in the Analysis Options under the Contributor Analysis settings.

Contributor: The name assigned to the GD&T in the model.

Tolerance names that begin with "HP" indicate the contributor is the float between a pin and hole.

Tolerance names that begin with "SP" indicate the contributor is the float between a pin and slot.

The description of the GD&T can also be shown. Showing the GD&T Description can be applied in the Contributor Analysis tab of the Display Options, which will be displayed under the Contributor Name.

Per Feature: Displays the individual coefficient for each point/feature in the given tolerance. The benefit of this mode is to highlight the individual point/feature with a high coefficient within the given tolerance.

Setting the Contributors to per Feature setting will display the Bonus information next to the feature name.

Contributor Feature legend:

 

Feature Names

Description

SzFrm_CadSurf

Size GD&T contributor on feature

CadSurf1(SizeTol)

Circle Size tolerance from coordinate point.

CadSurf1(Bonus=+0.01)

Displays the bonus from tolerances with GDT_Symbol_Maximum_Material_Condition applied to the tolerance frame.

CadSurf1(Form)(Orientation)(Location)

Auto Refine: With Auto Refine active in the GD&T options dialog, the Form, Location and Orientation can be shown in the Contributor Features list, after the surface name.

CadSurf1_HlmPt3_1

Form tolerance on a surface: displays the point node or Point name, and index in Contributor feature (HlmPt3 = Point Node; 1 = Index)

CadSurf1_OrientPlane_9_5

Orientation on a rectangular plane: display the node out of 9 nodes; used to measure the orientation on a plane. (ref. 71327)

Pattern_Move_RT_A

Pattern Move contributors shows the Translation (TR), with the direction (X,Y,Z), and Rotations (RT), shows the deviation type (A = Angle deviation)

DRF_SEC

When GDT_Symbol_Maximum_Material_Condition  is applied to the Datum Reference Frame, 3DCS will show the simulated gauge as Primary (PRIM), Secondary (SEC), and Tertiary (TERT) locating features.

PtPair_1_1_1

Shown when points are used in GD&T: Straightness, Flatness, Circularity, Cylindricity, or Profile to No DRF, or Runout on a cone.

PtPair: is the HLM index, a grouped set of points; "_1_1_1" is the point names.

 

 

HLM Definitions

CadSurf1_OrientPlane_9_5: Orientation on a rectangular plane: display the node out of 9 nodes; used to measure the orientation on a plane. (ref. 71327)

OrientPlane

OrientPlane_Example_GD&T

OrientPlane_Deviat_Example

Plane example referenced in 3DCS: 3DCS will apply this grid of numbers on a planar feature.

GD&T Example: Showing the applied orientation tolerance.

Deviation/Visualize Effect: When shown through Visualize Effect, the node is shown where the deviation will occur from. For example: around Node 5.

 

 

Per Tolerance: Combines all the individual point/feature coefficients of the given tolerance by a RSS. The benefit of this mode is to observe the combined coefficient of that tolerance while minimizing the rows in the Analyzer Matrix. Example: Contributor Per Tolerance - sqrt(feat1(tol1)^2+feat2(tol1)^2+...)

Range: Shows the input GD&T or tolerance range of the Contributor. Along with the units, a letter will indicate the type of tolerance.

"M:" Indicates the Magnitude value of the tolerance. This is the linear magnitude, not the angle.

"C:" Indicates the clearance of a hole and pin, or a pin and slot.

"A:" Indicates the Angular range of the tolerance.

GeoFactor: Ratio of change in the Tolerance affecting the measure. The closer the G-Factor value is to zero, the lesser the tolerance variation for the measure.

6-Sigma: Displays the effective 6 Sigma value of the contributor. The 6 Sigma equals the Standard Deviation of the Range times the G Factor times 6. This is a simplified equation for linear tolerances, Positional/Circular Tolerances, Bonus, Hole and Pint float have a more complicated equation.

 

Sigma*G Factor*6 = Effective 6-Sigma

 

Position with Bonus equation: GeoFactor Range = GF*sqrt[(Pos+Bonus/2)^2+Bonus^2/36]

 

Estimated Worst Case Range (EWCR) = GeoFactor*Range

Critical Worst Case Range (CWCR) = EWCR(Contributor)/EWCR(Total)

Contribution: The percentage of a particular tolerance from amongst all the tolerances that contribute to the variation in a measurement.

Contribution Graph: This option will create a pseudo bar chart to graphically show the Percent Contribution of the given Contributor.